A business process includes people, the materials worked on, documents, selection process, training carried out, learning achieved, and the work environment – in fact everything within a business can affect the outcome. All Rights Reserved, A look at the tools that empower your maintenance team, Manage maintenance from anywhere, at any time, Track, control, and optimize asset performance, Simplify the way you create, complete, and record work, Connect your CMMS and share data across any system, Collect, analyze, and act on maintenance data, Make sure you have the right parts at the right time, AI for maintenance. 2. Reliability technology predicts failures and with the use of longer-range tools reduces the cost of failures. Many businesses still use processes and practices long believed to be suitable, not comprehending that these processes naturally contain inherent volatility that make their equipment fail. Keep a clear focus always on the fact that there is a distinct difference between reliability (reducing the need for intervention) and minimising the consequences (fixing it faster / reducing product loss). It’s the absence of unplanned downtime.”, In its simplest terms, this definition makes perfect sense. If a plant decides to introduce a reliability plan, the actual steps agreed on are affected by the definitions used. In the current economic climate, managers of manufacturing facilities are under a constant battle to increase profitability and minimise costs. The only approach that can work is to change the strategy and culture to match the requirements of now. Dictionaries describe reliability as: dependability, trustworthiness, consistency. For centuries, swans were considered to be white, but in 1967, a black swan (Cygnus Atratus) was discovered in Western Australia. is Maintenance Facilitator at the Rusal’s Aughinish Alumina Refinery Central Workshop. Hence maintenance has a big part to play in delivering the end product. This is part of the “customer” mentality in the plant’s culture mentioned previously. Eight questions shaping the future of maintenance. MIEI, MIAM, M.I. “If age doesn’t cause machines to break down, we should monitor an asset’s condition”, “What’s the real reason a piece of equipment is failing?”, “Failure is due to a number of different factors, and many frameworks can contribute to maximizing reliability”. . While condition-based maintenance introduced a new dimension to asset management, it was still only based on whatever a machine’s current condition was. To achieve the required result we must match the exercise and diet to our lifestyle. The prevention of failure has a cost, just as repairing failures has a cost. Essentially, these two definitions are saying the same thing. Key financial variables that affect the site should be identified – these are the ones that will make the largest difference to the profit margin. Reliability quantifies the likelihood of equipment to operate as intended without disruptions or downtime. Many people are passionate about repairing, so focus can easily turn to these issues and reliability gets neglected – this is the real culture change. But what exactly is reliability, and why is it important to understand the difference between it and other maintenance-related concepts? In short, the concept encompasses so much more than maintenance, which is why the distance between reliability and traditional maintenance practices has grown over the years. Kiilto brought together enthusiastic partners to pilot the recovery of HDPE packaging during the year with eight customer companies. Asset integrity, the RBPS element that helps ensure that equipment is properly designed, installed in accordance with specifications, and remains fit for use until it is retired, is one of nine elements in the RBPS pillar of managing risk. ODVA Additional device description work on the next generation xDS™ for CIP™ devices also continues to move forward. A great misunderstanding exists in industry, that is, having a process in-place to do a thing guarantees control over its outcomes. Reliability-centered maintenance should not be thought of as an alternative to any one maintenance strategy.